Rapid Low Volume And Prototype Injection Molding Factory / Manufacturer

We supply one-stop rapid low volume and prototype injection molding service from product design, mold manufacturing to injection molding and product assembly.

Talk to our engineers to discuss any design and manufacturing challenges.

Produce multiple prototypes simultaneously to compare and iterate designs.

Testing the shape and fit of injection molded parts To Improve your design.

Validate market interest prior to product launch and reduce financial risk.

make the mold from cheaper materials, Simplified Mold structure.

Dedicated rapid response team, you can receive the parts within 10 days.

No MOQ, economical, efficient,And Quality Parts Manufacturing.

Minimize product color or material defects

Table of Content

Prototype injection molding has many aliases, some call it Rapid injection molding or Low volume injection molding or small run injection molding, However, it is essentially injection molding production through an injection mold, a mold that can produce small to large quantities of plastic parts quickly and inexpensively.

The main reason for choosing rapid low volume and prototype injection molding is to test and validate parts during the prototyping phase of new product development.

While other manufacturing processes such as 3D printing, CNC or vacuum casting are often achievable, faster, and cheaper, But the main advantage of rapid low volume and prototype injection molding lies in the process and materials.

Rapid low volume and prototype injection molding is possible to go ahead with the material that will be used in the future mass production, Enables you to test and confirm that you are making the correct material selection.

We can also test the production parameters. In this way, engineers and designers can identify some bugs that were not anticipated and implement redesigns or other measures to prevent problems from being discovered only in future mass production.

There are many other reasons to choose Rapid low volume and prototype injection molding, like low cost, fast and efficiency.
The lead time advantage allows you to get parts to market quickly, and the cost advantage makes market testing possible and means it is suitable for volume production.

Quality control is a key element of prototype injection molding, requiring inspction at various stages and before shipment.

Bringing your product ideas to production is easier with rapid low volume and prototype injection molding, but the process may still require some modifications to ensure you deliver a fully functional product.

Quality control is a very important step.

→Avoiding product defects that delay product launch

→Optimize product design

→Screen out non-conforming products and reduce costs

We minimize risk by tracking and analyzing each step of the manufacturing process to minimize variation between injection molded products and to ensure consistent, reliable quality of each injection molded product.

2.1.1）The First Sample Inspection
As a professional rapid low volume and prototype injection moulding factory, we inspect the first sample before mass production. This quality check verifies that product specifications are up to standard and avoids unnecessary re-design or re-work.

2.1.2）Process Quality Inspection
When the rapid low volume and prototype injection molding process is about 20-30% complete, QC checks the machine for proper operation and random samples from the rapid low volume and prototype injection molding production process. This confirms product quality, identifies problems and resolves them early, thus reducing rework time and costs.

2.1.3）Pre-shipment inspection
Before shipment, our quality personnel verify that the finished product meets specifications. The pre-shipment inspection typically occurs when production is 100% complete.

No matter how big or small the project or how urgent the delivery date. Our quality control shop has a wide variety of advanced metrology and inspection equipment.

We have established quality control expertise and documentation processes that leverage these quality systems to ensure that your parts meet the highest quality standards.

Depending on your needs, rapid low volume and prototype injection molding production probably mean making a batch of a few hundred or a few thousand injection molded parts.

Others may consider small batch production from 10,000 or 50,000 injection molded parts. Regardless of the quantity, small batch production will get your component/product to market faster and save you money.

Here are 4 reasons why using rapid low volume and prototype injection molding for small batch production can save you money.

3.1）New Product Design
When you are in the early stages of a new product design, it is less expensive to produce molds in small batches than large batches, especially if you are not sure if product version 1.0 is the best version for large batches. Small batch production is more affordable and you can get parts faster.

The individual molding cost of small batch production is usually higher than large batch production. Still, small batch production does not take a lot of capital out of the project and is relatively much less risky than going straight into large batches tooling production.

3.2）Time-Cost
rapid low volume and prototype injection molding production is the first choice for testing whether the product design meets expectations. It takes less time upfront and eliminates the costly modification of production tooling. In this era of rapid change, Time is the biggest enemy of product launches, and gaining time usually means winning the market.

3.3) Cost of Capital
The quality of parts delivered from small-volume tooling is roughly the same as that from high-volume tooling. When you’re unsure how well the market will respond, selling early products through online channels can fund the next round of tooling and be seen as a very reliable market survey, Think of low volumes as a bridge to full production.

3.4) Stock-Holding Cost
If you have a higher profit rate specialty product for a specific industry, then you may not need a mold that can produce 250k parts or more. Rapid low volume and prototype injection molding production saves a lot of time and cost in tooling and eliminate stock-holding risk and cost, Rapid low volume and prototype injection molding production is the way to go for these specialty products.

Whatever your small batch production needs, CNC, 3D printing, injection molds …… At PTS Industrial Limited, we will guide you to the right position.